Robotic Auto Loader

6-axis robot for loading CTPs with unexposed printing plates directly from the pallet.

The RAL is a flexible and reliable pallet loader to load printing plates directly from pallets to an imagesetter. A wide range of formats can be taken into account. By storing the intermediate papers in a flat container the units can be operated for many hours without human intervention.

Advantages:

  • Several printing plate formats in direct access
  • Loading of several CTPs possible
  • Simple positioning of the printing plates
  • Flat depositing of the interleaving paper in a container
  • Flexible use of the available space
  • Low loss of value
  • Robot with payload up to 200 kg, reach up to 3,100mm, 6 axes
  • Two-roller conveyors
  • Gripper frame for plate/paper
  • Waste basket for at least 1500 interleaves
  • Safety fence with a door for pallet change
  • Ethernet router for remote access
  • Touch panel as user interface
  • max/min Plate sizes 4 pages to 96 pages Printing plates
  • Any number of printing plate formats can be reached
  • Programming of communication with third party devices
  • Dual loading (loading of two CTPs with one robot)
  • Double loading (loading of two smaller printing plates simultaneously)
  • Programming of the main control/safety functions
  • Selectively controlled vacuum cups for the different plate sizes
  • Selectively controlled vacuum suckers for the interleaf paper
  • Roller conveyor for transferring the panel to an existing roller conveyor
  • Laser measurement to determine the exact position of the plates/paper
  • Sensors for the determination of plate, paper, pallet
  • Electrical equipment of the system
  • Main switch cabinet, switch boxes, power distribution, etc..
  • Documentation (German/English)
  • Power supply: 400 V 32A
  • Compressed air supply 6-8 bar; 1/4 inch
  • Network RJ45

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